In the medical and healthcare industry, our products are widely used in a number of fields such as medical therapy equipment, rehabilitation training devices, medical test instruments, healthcare devices, exercise equipment like treadmills, stationary bikes, etc. LUPHI TECH designs and manufactures the medical and healthcare devices’ interface keypads and graphic overlays, and also manufacture the electronics parts (PCBA, FPCA, integrated assemblies) which assembled in the final medical & Healthcare devices.
This is a special membrane keypad application area. It requires that the keypads should have high-reliability quality and also should be ergonomical, environmental, and innoxious. So, LUPHI TECH manufactures the membrane keypads and electronic assemblies products under our harsh quality standard by world first-class raw materials. In addition, to meet the medical industry’s special requirements, we passed the ISO13485 certification. We can use anti-bacterial overlay materials like the Autotex AM and Reflex for the graphic overlay layer which is the direct contact layer between people and the devices.
In addition, the membrane keypad’s surface can be easily cleaned and it also can be waterproof. The button life can be more 1, 000, 000 times. Membrane keypads also are flat and flexible, which can be assembled on any device’s surface, even the curved service. Compared the traditional mechanical switches, it also has much nice and friendly interface graphics. It can be customized to be any shape and can print any graphics on the interface overlay. It can integrate all mechanical switches’ function into one membrane keypad to make your devices have a nice interface and at the same time also enhanced your operation convenience.
What we can do for your medical and healthcare devices products?
1. The normal function control panel keypad for your devices.
2. Moreover, we offer Harden coated a clear Polycarbonate window bonded with OCA optical adhesive.
3. Tactile buttons with metal domes or Polydomes.
4. Embedded backlighting or indicator LEDs.
5. Waterproof and anti-UV.
6. LCD/Touchscreen bonded by OCA full lamination technology.
7. Silkscreen printed or digital printed colorful graphics for your diverse needs.
8. Soft elastomer rubber keypads.
9. Integrated assemblies with PCB/FPC, backplane, plastic/metal enclosure, cable, rubber, display, etc.
let's go to the workshops to see how the products are made！
Design: First，the product concept takes shape in the R&D department，where LuPhi's engineers design and create initial samples.
before mass production,their PP samples will undergo various function and environmental testing, such as button actuation life testing,high-low temperature constant temperature,and humidity testing,as well as salt-spray & waterproof testing,ink adhesion force testing,click ratio test, and many others.
01 KEY PROCESS OF PRODUCTION
Once the pre-production samples pass all necessary testing and materials arrive at the factory,production begins.LuPhi uses high-quality imported materials, such as 3M adhesive,Autotex polyester,nikomatic connectors, and many other components.
Material Cutting:
The first step of production starts from raw material cutting- where overlay films,circuit films and adhesive layers are cut by automatic cutting machines with high accuracy.
After that,the cut materials are transferred to a silk screen printing workshop,where first the ink is prepared to match the exact color requirements of the customer, and silkscreens are created for printing.
Silkscreen Printing:
Then films and screens are moved to automatic and semi-automatic silk screen printing machines.
Drying:
Following the printing,semi-finished products,are further passed to a baking treatment in a 12-meter drying tunnel until the ink is completely dried and cured, LuPhi also has 4 drying ovens to increase efficiency at this step.
Embossing:
For many membrane switches with embossed buttons，the printed graphic overlays also undergo embossing in semi-automatic embossing machines.
Assembly:
In the end, all layers of the final products, such as graphic layers, adhesive layers, circuit layers and others are assembled and laminated together, creating the about-to-be final membrane switch.
Punching:
After assembly,products are passed to auto die cutting&high accuracy cutting machines to cut out the membrane switch panels and form the final product shape.
FQC:
At each production step,products are fully inspected with 100% appearance and function check, to ensure that every product received by customers is qualified.
Our QC inspectors check the dimensions, printings, workmanship and electrical functions, which undergo testing twice after the circuit is printed and assembly is finished.
Packing: Once products pass the inspection, they'll be cleaned, packed into inner and expert packaging, and shipped to customers all over the world.
02 COMPANY DEVELOPMENT
With our team, about our history and recent achievements:Luphi was established in 2008 for production of human interface products. to support customers from various industries, including automotive, industrial,medical&healthcare industry, household appliances, and others.
over the past year, we achieve a 40% increase in sales through the concerted efforts of the whole team.At the same time, we have straightened the corporate culture, further improve employee satisfaction and happiness index,enhance team cohesion,and laid a solid foundation for the future performance growth.
How are we planning to support the strong demand at the market, in the next couple of years?To support the market demand in customer’s needs,in the next 5 to 10 years,we will increase investment into research and development, and will develop user interface modules for a variety of coffee machines, mixers, vending machines,juicers and other small household appliances.
At the same time,we will continue to strengthen the development and customization ability in high-end application fields,and achieve standardization in middle and low-end needs and customization of high-end needs.
03FACTORY AUDIT, SUMMARY
Now, end of tour to LuphiTouch, These have several advantages of the factory-our facility follows : ISO9001, medical ISO13485,environmental ISO14001, health & safety ISO 45001, and production areas are equipped with 10000 class and 1000 class cleanrooms, that guarantees a clean environment for manufacturing.
Moreover, LuphiTouch uses high-quality imported raw materials and can support the production of quality membrane switches and touchscreen panels in variety of sizes,designs,and functions.Besides that LuphiTouch have a mature quality control system for monitoring in-line and final product quality, with various appearance and function testing.
To conclude the review, Can you wearing LuphiTouch 4 stars out of 5 for their strong performance?
Please feel free to reach the factory's Business manager Jason K. Yong, these contact details, If you're interesting to learn more about cooperation:
TEL: +86-769-81619505,
MOBILE: +86-13437410111,
EMAIL: jasony@luphitouch.com,
WECHAT: luphitouch,
SKYPE: interfacetech
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